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Northern Plains potato industry works to keep the economy in shape

Northern Plains potato production is valued at $500 million, employs 5,600 full-time equivalent workers and makes up 17% of the agriculture and food processing industry.

potato4.JPG
The northern Plains potato harvest typically gets underway in the first two weeks of September. This field of Andrew Grotte and Daniel Loiland south of Grand Forks, North Dakota, was dug on Tuesday, Sept. 21, 2021.
Ann Bailey / Agweek

The potato trucks rumbling down the roads of North Dakota and western Minnesota during the September harvest season carry a commodity that contributes significantly to the health of the northern Plains economy.

The region’s potato production — the third largest in the United States — is valued at $500 million, employs 5,600 full-time equivalent workers and makes up 17% of the agriculture and food processing industry, according to Northland Potato Growers Association’s website.

Potatoes have long been a staple in northern Plains fields — in 1943, North Dakota farmers planted a record 191,000 acres — but the industry has greatly evolved and changed as technology, the advent of irrigation and improved varieties have resulted in the production of more hundredweight on fewer acres.

In 1984, for example, North Dakota farmers planted 136,000 acres of potatoes and Minnesota farmers planted 72,500.

North Dakota’s total potato production in 1984 was 20.6 million hundredweight and Minnesota’s was 13.8 million hundredweight.

Twenty-eight years later, in 2022, North Dakota farmers planted 74,000 acres, 47% fewer acres than they did in 1984, but total production in 2022 was 30 million hundredweight, which was 32% higher than in 1984.

Average per-acre yields in North Dakota in 2022 were 315 hundredweight, more than double the 155 hundredweight per acre farmers harvested in 1984.

In Minnesota, farmers planted 47,000 acres of potatoes in 2022, 25,200 fewer acres than in 1984, but both years produced about 20 million hundredweight.

Minnesota’s average 2022 yields of 430 hundredweight per acre were 63% higher than the average per-acre yield of 190 hundredweight in 1984.

Potato plots.
The Forest River Hutterite Colony has potato research plots near Forest River, North Dakota.
Ann Bailey / Agweek

Irrigation has been one of the major drivers of the production increase.

In general, about 60% of the potatoes in the northern Plains are grown under irrigation and used for processing, said Donavon Johnson, Northland Potato Growers Association president.

The drought years of 1987-1989, were the impetus for the move from growing dryland potatoes for processing to growing processing potatoes under irrigation, said Duane “Sarge” Preston, retired Extension potato specialist for North Dakota State University and the University of Minnesota.

The drought years reduced the quality of potatoes — they were small in size — and the quantity of the crop, which resulted in a shortage for the processors.

“We had to have a steady supply of potatoes, and we weren’t achieving this,” said Preston, who worked as U of M Extension and NDSU Extension potato specialist from 1977-2007.

A couple of farmers in the Red River Valley of North Dakota began growing potatoes under irrigation in the early 1990s, and then irrigated acreage was added near the North Dakota towns of Oakes and Karlsruhe and in Kidder County.

By 2018, there were a total of 28,300 acres of irrigated potatoes acres in North Dakota, according to NDSU.

Despite a cold, wet spring that delayed the start of spring planting, the 2023 irrigated potatoes are in good condition, said Andy Robinson, NDSU Extension and U of M Extension potato agronomist. Warm temperatures in late June and early July pushed potato development, and the majority of the harvest was expected to begin during the first full week in September, weather permitting.

Some irrigated potato fields had been harvested earlier in August, Robinson said on Aug. 24, 2023. Those potatoes were being hauled directly to the processing plant and were not put in storage.

It is difficult to put an exact number of yields, because the potato crop could put on as much as 40- to 50-hundredweight per acre between the third week in August and harvest, Robinson said.

A man in a tan shirt, blue jeans and a tan cap stands in front of a truck.
Andy Robinson, North Dakota State University Extension and University of Minnesota Extension potato agronomist, was on hand at Hoverson Farms north of Larimore, North Dakota, to talk to farmers during the Northland Potato Growers Association field day held Aug. 24, 2023.
Ann Bailey / Agweek

“There ‘s still a lot of time for that to happen,” he said. “Right now, I’d say we’re probably around average.”

Johnson also declined to give an exact estimate of potato yields but said he expected it to be, overall, an “average year.”

North Dakota’s potato crop yielded an average of 325 hundredweight per acre between the years of 2019-2021 and Minnesota’s crop averaged 425 hundredweight during that same time period, according to the U.S. Department of Agriculture’s National Agricultural Statistics Service.

Besides the increase in irrigated acreage, another reason that fewer farmers now are producing more potatoes is that researchers have developed improved varieties of processing potatoes so farmers weren’t limited only to the Russet Burbank, Preston said.

For example, in 2012, the Dakota Russet, a variety developed by Asunta “Susie” Thompson was released. Often called “the grower’s potato,” the Dakota Russet is high yielding and doesn’t require as much fertilizer and water as some other varieties.

McDonald’s accepted the potato for use in its French fries in 2022. The Dakota Russet variety is one of eight McDonald’s has accepted in North America.

In addition to conducting research on increasing yields and improving varieties, NDSU Extension and U of M Extension researchers also work on weed and insect control in potatoes and on the efficacy of herbicides, Robinson said.

Many of the researchers, including Robinson, were on hand at Northland Potato Growers Association’s annual field held on Aug. 24, 2023. The field day gives growers an update on the Extension and USDA potato research projects and to ask them about what they perceive are future research needs.

The field day also included tours of potato fields of Oberg Farms near Hoople, North Dakota, and the Forest River Hutterite Colony near Forest River, North Dakota.

Matthew Maendel, Forest River Hutterite Colony crop farm manager, was optimistic about potato yields, he said during an interview with an Agweek reporter at the Aug. 24 field day.

The majority of the colony’s 1,000 acres of irrigated potatoes grown are for processing. Though the potatoes were planted this spring a few days later than average, they appeared to a good size as harvest approached, he said.

The Forest River Hutterite Colony planned to begin digging the potatoes during the last week of August or early September. During the harvest, from 15 to 30 semi-tractor trailer loads of Ranger Russet potatoes are hauled from fields near Forest River to J.R. Simplot in Grand Forks, where they will be processed into french fries.

Green leaves on potato plants.
The irrigated potato plots of the Forest River Hutterite Colony had lush foliage in late August. 
Ann Bailey / Agweek

“We’re feeding one of the main lines of the processing plant,” Maendel said on Aug. 24, 2023.

The Forest River Hutterite Colony also has 500 acres of Russet Burbank potatoes near McVille, North Dakota, which will be stored and later hauled to J.R. Simplot for processing. The harvest of those potatoes will begin during the second week of September, weather permitting.

While dry conditions didn’t affect the irrigated crop yields in 2023, it may have resulted in lower yields of red potatoes grown for the fresh market and also could result in some misshapen potatoes that are smaller than is typical, Robinson noted.

About 40% of the potatoes in North Dakota and Minnesota are grown for the fresh market.

Harvest of the northern Plains potato crop typically takes about a month, Robinson said.

If the weather is favorable for digging potatoes, the harvest is completed by Oct. 10.

“It doesn’t always happen, but it’s ideal because you know it’s going to get cold, the snow is going to happen,” Robinson said. “Bad things happen when it freezes with potatoes in the ground, we don’t want that.”

A man wearing dark sunglasses and a black shirt stands in a potato field.
Donovan Johnson, Northland Potato Growers Association president, said the organization’s annual potato field day, in 2023, held on Aug. 24, gives farmers the opportunity to learn about research that is underway on the crop. This photo was taken at the Forest River Hutterite Colony plots near Forest River, North Dakota.

Johnson called fresh and processed potatoes’ contribution to the economy of the towns and cities of North Dakota and western Minnesota “huge.”

“It goes all the way from growing the product, certainly managing it, storing it,” he said. “In our area, we have processing plants.”

That means after the crop is harvested, the commodity has a ripple effect on the economy through the employment of wash plant workers, processing plant workers and transportation industry workers.

“Instead of shipping them off, we have a lot of workforce that gets involved in the processing of the potatoes throughout the year,” Johnson said.

From Grand Forks Herald. Read here.

U.S. Potato Exports Reach Record Value and Volume July 2022 – June 2023

DENVER (August 23, 2023) –U.S. potato exports reached record value and volume in the 12-month period from July 2022 – June 2023. Export values increased 19.05% to $2.2 billion, and export volume increased 3.85% to 3.3 million metric tons (fresh weight equivalent).

U.S. potato export values increased across all categories (frozen, fresh, dehydrated, seed, and chips), with double-digit rises in all but seed potatoes. The increase in export volume was led by dehydrated potatoes and chips, which rose by 25.63% and 11.19%, respectively. Overall, approximately 20% of U.S. potatoes are exported.

In the period July 2022 – June 2023, Mexico became the United States’ largest potato export market for the first time, followed by Canada and Japan. The entire Mexican market opened to U.S. fresh potato exports in May 2022.

The value of U.S. frozen potato exports rose by 20.43%, reaching $1.4 billion despite a 4.54% decrease in volume compared to the previous 12 months. For U.S. frozen potatoes, the top export markets were Japan, Mexico, and South Korea. Frozen export values increased in all three countries, with a significant 25.93% growth in export volume to Japan.

The value of exported dehydrated potatoes increased by 24.00% to reach $257 million, and volume increased by 25.63% to reach 965,523 metric tons. The top destinations for U.S. dehydrated potatoes were Canada, Japan, and Mexico, and exports increased in value and volume for each of these countries.

The value of fresh potato sales rose 15.57% from the previous 12 months to $310.4 million, though the volume of U.S. fresh potato shipments decreased slightly by 3.07%. Canada, Mexico, and Japan were the top export markets for U.S. fresh potatoes, with both value and volume increasing to Mexico.

Although representing smaller portions of U.S. potato exports, potato chips increased in value by 11.34% and in volume by 11.19%. Seed potato exports also increased in value by 3.68%, though volume decreased by 5.82%. The export value of U.S. potato chips and seed potatoes amounted to $219.0 million and $15.1 million, respectively.

Trade Data Monitor compiles the data from the United States Department of Commerce, Foreign Trade Division, using the Harmonized Coding System, Schedule B.  Potatoes USA accepts no liability for the content of these reports, or the consequences of any actions taken based on any information contained herein. Questions on the trade figures, international trade leads, and Potatoes USA international marketing programs should be directed to Media@PotatoesUSA.com.

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About Potatoes USA

Potatoes USA is the national marketing and promotion board representing U.S. growers and importers. Potatoes USA, the largest vegetable commodity board, was established in 1971 by potato farmers to promote the benefits of eating potatoes. For more information on Potatoes USA’s mission to “Strengthen Demand for Potatoes,” visit PotatoesUSA.com.

From potatoesusa.com. Read here.

Potato Expo

Event Date: January 10, 2024 – January 11, 2024

Save the Date for Potato Expo 2024!

The Potato Expo 2024 is where the potato community will gather to reconnect, collaborate and join together in moving the industry forward— live in Austin, Texas! The Potato Expo, the largest conference and trade show for the potato industry, has always been the place where growers, suppliers and industry experts come together to connect, grow and share ideas.

Potato Expo 2024
January 10-11
Austin Convention Center, Austin, Texas

Click here to register.

Potatoes USA Launches SpudTV

Potatoes USA Launches SpudTV Wed, Aug 23
Join Chefs RJ Harvey and Aurora Hollenbeck for a live demonstration from the Spud Lab to explore the incredible possibilities of a potato vinaigrette! Vibrant, free from additives, and a delicious addition to any plate.
Whether you prefer Ranch, Caesar, Tzatziki, or just a plain vinaigrette, these recipes can be customized to your palate. Come hungry to learn how these versatile recipes can add flavor, texture, and nutrients to summer vegetables and savory dishes.
Wednesday, August 23, 2023
10:00 PT/11:00 MT/12:00 noon CT/1:00 ET

Shark Farmer Visits Hall’s Potato Processing Facility in Hoople, ND

What happens once the potatoes leave the field? Rob Sharkey – The Shark Farmer Visits Hoople, North Dakota to meet with TJ Hall at Hall’s Potato Processing Facility, a family operation for nearly 75 years and counting!
TJ offers a behind-the-scenes look at their wash plant and ground-breaking electronic grading machine, while highlighting just what makes Red River Valley potatoes the ‘filet mignon’ of potatoes! (Rob’s words, and we certainly agree!) Take a listen!
Help us spread the word by sharing this video or the YouTube link found here: https://youtu.be/Rg6_ziRT6qo

The ‘wow’ factor and the reality of mobile, automated potato cleaning

The ‘wow’ factor and the reality of mobile, automated potato cleaning

If you’re convinced the only way your potato field can, year after year, produce so many rocks is that they must be reproducing underground, you’re not alone. Harvesting rock and debris alongside one’s potatoes is a frustrating and expensive reality of production.

Until recently, producers haven’t had good post-harvest handling options. Operating a picking line is costly, inefficient and, as fewer and fewer people are willing to take on menial piece-work, increasingly challenging to staff. Shipping direct from field to processor without cleaning means hefty penalties imposed on debris. Cleaning in the yard means paying to move tare from field to yard and back again; storing without cleaning means paying to store dirt, rocks and vines, not to mention an increased likelihood of bruising, nicking, skinning and/or heating and rot.

There is, however, a better way.

In the past ten years, several companies have come forward with various versions of fully or nearly fully automated potato cleaning lines. Rather than depending heavily on human labor, the lines use a series of conveyor belts, vibrating tables and air pressure to separate harvest from debris. While both positive air (blowing) and negative air (vacuum pressure) versions are available, negative air technology is less dusty and — just as it is easier to clean a house by vacuuming than by blowing dirt out one’s door — more effective.

In just the past two years, automated potato cleaning lines have made one new and enormous step forward: full mobility. Contained on a single semi-trailer that can be moved between locations at highway speed, today’s diesel powered, telescoping units can be set up and operational right in one’s field in as little as 30 minutes. Showing these units off at industry tradeshows is a ton of fun; growers are so wowed by the mobile technology that the most common comment I’ve heard is: “I wouldn’t have believed it if I wasn’t actually seeing it!”

Separating rocks and debris from clean dirt right in the field offers multiple benefits. In addition to cost savings and enhanced efficiency, sieving out the garbage on-site allows a producer to increase the fertility of a field for future years, potentially opening up marginal land. It also means today’s producer has the option to plant potatoes following a corn rotation since root balls are no longer a concern.

Given that automated potato cleaning lines can handle 3500 to 5000 sacks per hour, they tend to best suit large operations. Return on investment varies largely based on the volume of product going across the conveyors and how much debris needs to be separated from one’s tubers. Some farmers who implement this technology report decreasing their picking lines from 35 or 40 people to just three or four. In a case like that, labor savings alone could pay off the machinery in just a couple years.

Today’s farm consolidation, per acre production increases and tight labor market mean maximizing efficiency is more vital to farm business success than ever before. Mobile, automated potato cleaning lines are just one of many new efficiency-focused innovations coming soon to a field near you.

Source: Lockwood Manufacturing
Photo: The Lockwood Vacs Mobile. Credit Lockwood Engineering

From potatonewstoday.com. Read here.

IFPA’s Global Produce & Floral Show

Event Date: October 19, 2023 – October 21, 2023

The Global Produce and Floral Show is the single best place to meet the entire fresh produce and floral supply chain! You’ll make lasting new connections and reconnect with your favorite peers who help your business grow.

WHEN: October 19th-21st

WHERE: Anaheim, CA

To learn more, click here.

America’s Food and Beverage Show

Event Date: September 18, 2023 – September 20, 2023

The Americas Food & Beverage Show & Conference is the meeting point for decision makers from throughout the hemisphere and the world.

50% of the show attendees are decision makers ensuring that the AF&B Show & Conference the ideal forum for meeting customers, vendors/service providers, suppliers, distributors and industry experts. The Americas Food & Beverage Show & Conference is only open to the industry, making this an exclusively B2B (business to business) event. Attendees of the Show are there looking for new and innovative products to source, add to their store shelves, menus, and to wow their clients.

WHEN: September 18th-20th

WHERE: Miami Beach Convention Center

To learn more, visit americasfoodandbeverage.com.

To download the show brochure, click here.

Pride of Dakota Day

Event Date: July 24, 2023 – July 24, 2023

Experience Pride of Dakota Day! Visit with local entrepreneurs and purchase products made exclusively in North Dakota. As a special treat, the ND Department of Agriculture will offer a $1 Hot Dog lunch from 11am-1pm with all proceeds going to the ND FFA.

WHEN: July 24 from 11am – 1pm

WHERE: Festival Tent at North Dakota State Fair

Click here to learn more.

57th Annual Potato Bowl USA

Event Date: September 5, 2023 – September 9, 2023

The Potato Bowl is back again! This year’s line-up includes:

  • Hugo’s Potato Bowl Golf Scramble
  • World’s Largest French Fry Feed by Simplot
  • Kid’s Zone featuring numerous large inflatable games
  • Get Wet and Run Wild Kids Fun Run
  • KEM Shrine Potato Bowl Parade
  • Game Day! Tailgating and Football

To learn more, visit www.potatobowl.org.